A crawler that makes work in the splash zone and subsea easier and safer
...without personnel
Don't let the weather control you
Working in the splash zone on offshore installations presents a unique set of challenges. In the splash zone, waves and structure-induced currents are constantly occurring, making it a naturally difficult area to work in. The difficulties presented in this environment can often make it too dangerous for work using traditional methods, such as rope access and diving.
To solve the bulk of these issues, we have developed the Crawler system which allows access to the structure without having personnel in the splash zone, and also enables work in the splash zone during much rougher conditions than previously possible through the traditional methods.
The Crawler system can hook on to the structure and safely travel to the required position where it can perform the required work. Once in position, the tool package is activated, and the job is carried out from a stable platform even with waves flooding the unit every few seconds. This represents a paradigm shift for working in the splash zone on offshore installations.
In other words, the Crawler is designed to be remotely controlled to keep personnel much safer above the dangerous work area.
A customer perspective of the Crawler:
Safe operations in the splash zone
In-house subsea expertise
Containers houses IT backbone for documentation and analysis
The Diamond Wire Cutter is designed to cut and remove tubulars. It is well suited for decommissioning jobs as well as the removal of tubular such as caissons, risers etc. Removal is done safely and controlled; one section at a time.
This Diamond Wire Cutter can be used to remove surplus structures on tubulars. Further, it will remove appendices from the tubular at a fixed distance leaving a minimal drag profile and thereby limiting the forces on the structure.
The Robotic Crawler is able to handle the pipe after cutting and bring the pipe to a secure position on the platform.
The Vertical Diamond Wire Cutter; from the trials prior to going offshore
The Spider Deck Clean-Up Campaign for Tyra Development
SubC initiated the campaign at Tyra the 18th July 2018, and the last cut was performed the 18th July 2019 - precisely 1 year later.
The past year the Robotic Crawler has completed 124 complicated cuts in the splash zone:
82 vertical cuts on Tyra East (B, C, and E) and Tyra West (B and C)
28 circumferential cuts on Tyra East (B and C)
14 angle iron cuts on Tyra East C
And not least, we recorded 0 incidents in the harsh environment.
As the Robotic Crawler is based on a topside operated access solution, all 124 cuts were performed without personnel in the splash zone.
The Diamond Wire Cutter Light is designed to remove surplus steel structures to ensure enough space for the Crawler to operate. It is lowered from the topside to the splash zone where it grabs, cuts and removes the steel structure. The removal is done safely and controlled.
This light version of the Diamond Wire Cutter is often used in combination with our Grabber.
The Grabber is able to handle the structure after cutting and bring it to a secure position on the platform.
Ultrasonic Thickness Measurement
Available tool for the Crawler
The Ultrasonic Measurement tool will, in combination with the Robotic Crawler, create a mesh of measurements that allows for structural integrity engineers to assess the actual strain on old as well as new installations.
The Ultrasonic Measurement tool will effectively clean and prepare the surface before probing. Mesh size resolution can be varied. Measurements can be done both above and below surface level as well as in the splash zone.
The Close Visual tool allows for very high-resolution images of specific areas that might be of concern. The tool will clean, light up, and photograph areas of very high resolution. Further, it stores all data with information about location and time for later review.
The tool allows for documentation and review of very small defects and anomalies.
For cut execution, the crawlers will be fitted with Abrasive Water Cutting Nozzles, which will penetrate the tubular using a mixture of sand and water jetting at ultra-high pressures. Ultrasonic measurements will verify the completeness of the cuts.
This method improves safety and efficiency since
the cutting sequence is done without using divers as the operations is controlled from a control container
an ROV can relocate the crawler within the jacket structure to cut at various locations
you avoid the risk of a wire being stuck under the weight of a platform while cutting
Learn more about the cutting method in this short video
SubC used the abrasive water cutting in the summer of 2020, as a part of Tyra Redevelopment in an innovative decommissioning operation of monopiles.